M2355

Single Column View
Corroded walkways over deck pipes

While walking between holds 2 and 3 on a bulk carrier, the bosun observed that the platform made a crackling sound under load. The metal plate was found to be significantly worn and no longer capable of safely supporting the weight of a single crew member. The bosun reported the issue to the master, who ordered an inspection of other walkways, which were found to be in a similar state.

Cross-deck walkways are often made of steel plates, but these can be corroded by seawater or chemicals carried as cargo. Although the upper surface of these plates is usually well-painted, the underside is frequently overlooked or inaccessible for painting, allowing undetected corrosion to develop until failure occurs, potentially resulting in serious injuries like leg fractures and lacerations.

CHIRP recommends replacing these steel plates with open grating made from composite materials, which are resistant to corrosion. An open grating also exposes the underlying pipework, making leak detection considerably easier.

Situational Awareness—The condition of the walkway could not be assessed because inspecting the underside of the steel plate was difficult.

Design- Assessing the condition of the steel plate was difficult due to accessibility issues, so gratings are preferred.